Current problem:
Ice jams in between the steel plate of the Black Diamond skins and the ski base (see photo). Snow jamming can be prevented by flattening the steel plate and cranking down on the strap when installing, but slush and ice jams can't be prevented. There’s also two other potential failure points of this attachment system: the nylon webbing is already abrading against the ski’s steel edges and rough snow conditions, and the plastic buckle may easily crack in extreme cold or after extended use.
These are potentially trip-ruining problems for a multi-week trek.
Past solution:
I’ve read various accounts of polar expeditions screwing in skins directly to the base (along with using super glue on the skin rather than skin glue, but that’s another question).
My idea:
I’d like to remove the nylon webbing and buckle from the Black Diamond skins, drill out two countersunk holes on the metal plate where the rivets currently sit, and then install two threaded inserts (Binding Freedom) on the base of the ski. I’d use proper Hardman Blue epoxy. I’d use flat machine screws to then attach the metal plate and skin directly to the base for a clean, flush, and secure finish.
Why inserts:
To easily remove the skins for hot glide waxing and if I want to use kick wax.
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Is this a dumb idea? Am I missing anything here?
I'm hoping for input from @lilcliffy, @Woodserson, and @bgregoire
